What materials will future humanoid robots be made of? Will they be biomimetic materials similar to muscles and bones?

Lukas Neuschäfer-Hölzenbecher
Lukas Neuschäfer-Hölzenbecher
PhD student in human-robot interaction

Hey, that's an excellent question, and it touches upon one of the most exciting and cutting-edge areas in robotics! When many people think of future robots, they might picture something like the metal skeleton covered in flesh from 'The Terminator.' How far are we from that reality?

Simply put: Yes, the future direction is definitely bionic materials, but it's more likely to be a 'hybrid' model rather than a complete replacement of traditional materials.

Let's break it down:

Skeletons: More Than Just 'Hard'

Current robots primarily use aerospace aluminum, titanium alloys, and carbon fiber for their skeletal structures. The advantages are clear: strong, lightweight, and mature technology. However, they have one drawback: they are 'dead rigid,' unlike real bones.

The brilliance of human bones lies in the fact that they aren't solid lumps. Instead, they have intricate microstructures internally (like trabeculae), which allows them to be incredibly lightweight while maintaining strength, and also provides a degree of cushioning and elasticity.

The future direction is to mimic this:

  • 3D-Printed Lattice/Truss Structures: Imagine a bird's bone, which is hollow inside with many supporting structures. Scientists are using 3D printing to create similar internal structures from metals or polymers, resembling sponges or honeycombs. The resulting 'bones' would be significantly lighter than a solid metal block of the same size, yet still possess astonishing strength.
  • Advanced Composite Materials: Combining materials with different properties (e.g., carbon fiber and a certain resin) to make them stronger where strength is needed and more ductile where flexibility is required.

So, while future robot skeletons might still have a metallic appearance, their 'bone quality' will have taken a significant step closer to biological bones.

Muscles: Saying Goodbye to Clunky Motors

This is arguably the most challenging yet coolest part of bionics. What do traditional robots rely on? Motors and gearboxes. These are efficient and powerful, but their drawbacks are that they are heavy, bulky, and rigid, leading to stiff movements incapable of the delicate, smooth actions of a human hand.

Therefore, 'artificial muscles' are a major hot topic, with several main approaches:

  • Shape Memory Alloys (SMAs): These are metal wires that, when heated by electricity, 'remember' their original shape and contract. When power is cut and they cool, they can be stretched again. Isn't this just like muscle contraction and relaxation? They can be made very thin, making them perfectly suited for dexterous fingers.
  • Electroactive Polymers (EAPs): These are even more interesting. You can think of them as a special 'plastic film.' When an electric current is applied, they deform, expand, or bend. Their movements are very quiet and smooth, feeling closest to biological muscles. Many flexible robots in sci-fi movies are theoretically based on this.
    • Pneumatic/Hydraulic Artificial Muscles: Imagine many soft small air bladders or hydraulic lines connected in series. By precisely controlling air or hydraulic pressure, they can inflate or contract, thereby driving joint movement. These 'soft robots' are particularly advantageous when grasping fragile objects because they are inherently 'soft' and won't clash rigidly.

What about Skin, Nerves, and Blood Vessels?

Muscles and bones alone aren't enough. Future robots will also need:

  • Self-Healing Skin: Current research focuses on using a special polymer. When it's scratched, internal chemical substances flow out and react, 'repairing' the scratch much like a wound heals.
  • Distributed Sensor Networks: Just as human skin is covered with nerve endings, future robot skin will integrate a large number of miniature sensors (touch, temperature, pressure), allowing it to perceive the environment and react more intelligently.

Conclusion: The Future is a 'Hybrid'

So, back to your question: Will the materials for future humanoid robots be bionic materials?

The answer is: Yes, but not 100% bionic materials.

A more realistic scenario is: A robot's thighs and torso might still use ultra-light lattice-structured alloys to provide strong support; while its arms and fingers would use artificial muscle fibers to perform various delicate and complex operations; and its outer shell would be a layer of self-healing, tactile 'skin'.

We won't completely abandon motors, as they remain the most efficient choice where continuous high torque output is required. Future robots will be a 'hybrid' integrating traditional precision machinery and cutting-edge bionic technology, using the most suitable materials and techniques for different parts based on their functional requirements.

We are still far from the indistinguishable bionic humans seen in movies, but every step on this path is exciting enough!