What are the differences in distillation methods between Japanese whisky and Scotch whisky?

Rita Richards
Rita Richards
Whisky distiller with two decades of experience.

Ah, that's an excellent question! Many people think Japanese whisky is just a "copy" of Scotch, but in reality, they've carved out their own distinct path, especially when it comes to distillation.

Simply put, you can understand it this way:

Scotland: Specialists, emphasizing "teamwork" Japan: All-rounders, emphasizing "self-sufficiency"

Let me explain what I mean.

First, you should know that both Japanese and Scotch whiskies can be divided into two main categories: "malt whisky," made from malted barley in pot stills, and "grain whisky," made from grains like corn or wheat in continuous stills. Blended whiskies (like the Johnnie Walker or Chivas Regal you might be familiar with) are made by blending these two types of spirits.

The difference lies in their business models:

In Scotland, the entire industry operates like a vast, open market. Distillery A specializes in one style of malt whisky, Distillery B in another, and Distillery C focuses on grain whisky. If a brand (like Johnnie Walker) wants to create a blended whisky, it will purchase the desired new-make spirit from A, B, C, or even dozens of different distilleries, and then blend them itself. Everyone buys and sells from each other, sharing resources, much like a "whisky alliance."

Therefore, a Scottish single malt distillery aims to maintain the stability and excellence of its own specific style. The shape and size of their stills (those large copper pots) usually remain unchanged for decades or even centuries, as this is their unique "identity." They don't need to produce many different styles; they just need to perfect their "one unique skill."

But Japan is different.

The major Japanese whisky giants, such as Suntory and Nikka, are "fierce rivals" and rarely trade new-make spirit with each other. This forces them to be "self-sufficient."

Imagine if Suntory wants to launch a new blended whisky. It needs various new-make spirits with different flavors—some light and floral, some rich and fruity, some with a hint of smokiness, and also grain whisky for the base. What to do? They can't buy from their rival Nikka.

The answer is: produce all necessary flavors within a single distillery!

This is the core of the difference in distillation methods. Take Suntory's Yamazaki Distillery, for example; it's practically a "whisky flavor museum":

  1. A myriad of still shapes: Other distilleries might only have one or two shapes of stills, but Yamazaki Distillery boasts stills of various shapes and sizes—tall, short, fat, thin.

    • Stills with long, slender necks produce a lighter, purer spirit.
    • Stills with short, stout bodies produce a heavier, fuller-bodied spirit.
    • By using different combinations of stills, they can obtain new-make spirits with vastly different characteristics.
  2. Different heating methods:

    • Most Scottish distilleries now use indirect steam heating, which offers uniform and easily controllable temperatures.
    • Some Japanese stills (especially at Nikka's Yoichi Distillery) still retain the tradition of "direct-fired heating," where the bottom of the still is heated directly by fire. This is like stir-frying with an open flame, which always imparts a unique "wok hei" (wok aroma/flavor) to the dish, resulting in a more complex and rich flavor, but it's also harder to control. Japanese distilleries will use both direct-fired and steam-heated stills to achieve different flavors.

So, to summarize:

  • Scottish distilleries pursue "specialization" in distillation, using a fixed set of equipment to consistently produce their signature flavor year after year, and then create a rich variety of blended products through industry-wide "teamwork."
  • Japanese distilleries pursue "versatility" in distillation, equipping a single distillery with a variety of "weapons" (different stills, different heating methods). Like an "all-rounder," they can produce all kinds of new-make spirits, from light to heavy, from floral to peaty, to meet their own blending needs.

It is precisely this "forced innovation" that has allowed Japanese whisky, building upon its Scottish foundations, to develop its own incredibly delicate, complex, and balanced style.

I hope this explanation makes it clear!